Texas Asphalt Contractor OSHA & Environmental Compliance Guide
A Practical Guide to Safety, Licensing, and Risk Management Compliance for Texas Businesses
Safer Roads Start With Compliant Operations
Texas asphalt contractors operate in one of the most regulated construction environments in the country. Between OSHA’s silica and heat-stress standards, TxDOT’s work-zone rules, and TCEQ’s environmental requirements, every mile of pavement carries both safety and regulatory responsibility.
At Eastman Insurance Solutions (EIS Texas), we help paving and asphalt contractors implement compliance programs that not only meet regulatory standards — but protect workers, improve operations, and lower insurance costs.
Explore Your Industry Compliance Portal
Below are the dedicated compliance resources curated by EIS Texas. Each section outlines federal and state-specific requirements, plus actionable risk management practices for your industry.
1. OSHA Standards for Asphalt Operations
The asphalt industry falls primarily under OSHA Construction Standards (29 CFR 1926), with overlapping requirements from General Industry (29 CFR 1910) for maintenance yards and plants.
Key OSHA Regulations That Apply
- 29 CFR 1926.1153 – Respirable Crystalline Silica Exposure
- 29 CFR 1910.1000 – Air Contaminants
- 29 CFR 1926.601 – Motor Vehicles & Earthmoving Equipment
- 29 CFR 1926.21 – Safety Training and Education
Resource: OSHA Silica Construction Standard
Top OSHA Violations in Texas Paving Operations
-
Fall protection and walking surfaces.
-
Silica dust exposure without written control plans.
-
Lack of heat-stress prevention policies.
-
Unprotected moving machinery and energy isolation.
-
Missing hazard communication (HazCom) programs.
2. Heat Stress & Occupational Exposure
Texas heat is relentless — and asphalt work amplifies it. OSHA enforces heat-related safety through its General Duty Clause, requiring employers to protect workers from recognized hazards.
Heat-Illness Prevention Program Must Include:
-
Mandatory rest, shade, and hydration intervals.
-
Supervisor and worker training on early symptoms.
-
Emergency response procedures for heat illness.
-
Temperature monitoring at the job site.
Reference: OSHA Heat Illness Prevention
3. TCEQ Environmental Compliance for Asphalt Contractors
Asphalt operations are heavily regulated by the Texas Commission on Environmental Quality (TCEQ). Compliance failures can trigger fines, shutdowns, and even EPA intervention.
Core Environmental Requirements
| Category | Requirement | Governing Body |
|---|---|---|
| Air Emissions | Asphalt plants require a Permit by Rule (PBR 106.146). | TCEQ Air Permitting |
| Stormwater | SWPPP required for projects disturbing ≥1 acre. | EPA NPDES Construction Stormwater |
| Fuel & Oil Storage | SPCC Plan required for 1,320+ gallons aggregate storage. | EPA SPCC Rule |
| Waste Management | Proper asphalt, oil, and solvent disposal. | TCEQ Waste Management Guidelines |
Best Practices for Asphalt Environmental Compliance
-
Label and date all fuel and chemical containers.
-
Maintain Material Safety Data Sheets (MSDS/SDS) onsite.
-
Document waste disposal receipts.
-
Inspect tanks and drums for leaks weekly.
-
Train employees annually on environmental awareness.
4. TxDOT & Roadway Safety Standards
For highway and municipal contractors, TxDOT mandates safety practices in work zones to protect crews and the public.
Work Zone Safety Essentials
-
Use MUTCD-compliant traffic control plans.
-
Ensure flagger certification and visibility (ANSI 107).
-
Maintain buffer zones and crash attenuators.
-
Provide reflective PPE for all night operations.
Reference: TxDOT Work Zone Safety
5. Plant & Equipment Compliance
OSHA and TCEQ overlap at the plant level. Asphalt mixing operations must maintain:
-
Written Lockout/Tagout (LOTO) procedures for all energy sources.
-
Guarding on belts, drums, conveyors, and drive shafts.
-
Maintenance logs for burners, baghouses, and conveyors.
-
Annual inspections and dust-control documentation.
6. Asphalt Contractor Compliance Checklist
Job Site
-
Written silica exposure plan.
-
Heat-stress program documented.
-
PPE issued and logged (respirators, hearing, visibility).
-
Daily equipment pre-trip inspections.
-
Traffic control plan on file.
Plant & Yard
-
Lockout/Tagout procedures posted.
-
Tank, drum, and emissions inspections current.
-
SPCC and stormwater plans updated annually.
Fleet & Personnel
-
Driver qualification files complete.
-
Vehicle maintenance logs up to date.
-
Employee safety training documented.
7. Integrating Compliance With Risk Management
EIS Texas doesn’t just help you stay compliant — we connect safety, compliance, and insurance strategy.
We help asphalt firms:
-
Develop OSHA-compliant silica and heat-stress programs.
-
Align TCEQ and environmental documentation with carrier requirements.
-
Train teams on fleet safety and claims reduction.
-
Use data-driven insights to reduce mod factors and improve premiums.
Service Area – Supporting Texas Paving Professionals
Serving asphalt and paving contractors across:
Dallas–Fort Worth · Houston · Austin · San Antonio · East Texas · Central Texas · Gulf Coast · West Texas
EIS Texas provides local insight into regional DOT, TCEQ, and OSHA compliance expectations for every type of project — public or private.
